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Where Productivity Is GROWING Wholesale Distribution

By Adam J. Fein
November 1, 2006
Only four sub-sectors (not plumbing) supplied most of the growth since 2001.



Wholesale distribution contributed more than 25% of the U.S. economy's total productivity gains over the past 15 years. Surprisingly, only four sub-sectors of the wholesale industry supplied most of the growth since 2001. Ongoing technology investments by distributors bode well for future produc-tivity gains throughout the industry.

Productivity is fundamental to economic growth. The U.S. economy has been able to produce more goods and services over time by making production and distribution more efficient, not simply by adding more labor time. Output per hour, the most commonly cited labor productivity statistic, cap-tures the combined effect of changes in technology, capital per worker, level of output, capacity utilization, managerial skill and many other factors.

Productivity is also crucial to profitability in wholesale distribution because employee compensation costs - salaries, commissions and benefits - represent 60%-70% of total operating expenses. As I noted in an earlier column (“The productivity imperative for wholesale distribution,” posted at http://www.pembrokeconsulting.com/insights-distrib.html and click on: The productivity imperative), distributors are at the forefront of using technology to reduce repetitive, low value-added activities, such as order processing, billing, inventory control, delivery route scheduling and warehouse management.

The table in the tint box identified as Figure 1 compares “output per hour” in wholesale with the non-farm business sector, which includes all for-profit business sectors in the U.S. economy. Productivity growth throughout the economy began accelerating in the mid-1990s. Yet, productivity growth in wholesale exceeded the overall business sector by 1.6 percentage points in the past 15 years, and by 2.5 percentage points since 2001. Note that output is adjusted for price changes, eliminating the effect of product inflation.

Figure 1: Average Annual Growth In Labor Productivity, 1991-2005

1991-1995:
Non-farm business sector = 1.5%
Wholesale trade = 3.0%

1996-2000:
Non-farm business sector = 2.5%
Wholesale trade = 5.1%

2001-2005:
Non-farm business sector = 3.3%
Wholesale trade = 5.8%

1991-2005:
Non-farm business sector = 2.5%
Wholesale trade = 4.1%



Other studies of labor productivity, using different metrics, also show that the wholesale industry has made a disproportionately large contribution to the nation's productivity. McKinsey Global Institute concluded that the wholesale sector contributed 28% of the productivity increase from 1995 to 1999. A study by economists at the Department of Commerce found that wholesale trade contributed a similar proportion of the nation's productivity growth over the longer period from 1989 to 2001. To put these results in perspective, the wholesale industry accounted for only 6% of U.S. gross domestic product during the periods studied.

Unfortunately, these studies do not identify which sub-sectors of the wholesale industry contributed to productivity growth. Therefore, we mathematically decomposed productivity growth into the exact percentage point contributions of 19 major sub-sectors within wholesale distribution during the 2001 to 2005 period. This process, called growth accounting, allows us to identify how much of the 5.8% growth in labor productivity came from each sub-sector.

The results of our analyses are shown in the tint box labeled Figure 2. Four sub-sectors accounted for nearly 70% of the 5.8% growth in labor productivity from 2001 to 2005. These four sub-sectors accounted for only 43% of the wholesale industry's sales during this period.

Data limitations prevent us from peering below this admittedly aggregated view of the industry. However, the sub-sectors making the largest contribution to productivity growth have some common characteristics:

  • Faster industry growth. Growth attracts outside financial capital, enabling investments in an IT infrastructure that can exploit latent scale economies. Early successful innovators can capture an increasing share of the market by offering different services or lower costs than less technology-intensive competitors. Even after adjusting for product inflation (pharmaceuticals) and deflation (computer hardware and software; electronics), three of the top four industries are growing quickly.

  • Competitive intensity. More intense competition encourages distributors to innovate and seek new ways to cut costs or use IT more effectively. This effect appears to be even more powerful as a distribution industry consolidates and competition shifts to a national level instead of geographically separate, regional markets. The largest publicly traded distributors operate in the top contributing sub-sectors.

  • Product characteristics. Certain products allow physical distribution efficiencies. For example, less bulky products or products with a higher value relative to shipping costs provide greater opportunities to automate warehouse picking.

  • Supply chain technology standards. In each of the top contributing industries, manufacturers and distributors have agreed on common standards for product identification. As a result, distributors can invest in technologies such as warehouse management systems with an automatic product identification system, for example, a machine-readable bar code or a radio frequency identification (RFID) tag.

    Note that total industry size did not guarantee a meaningful contribution to productivity improvement. Grocery and food wholesaling, which represented 11% of total revenues, actually had a slightly negative contribution to the wholesale industry's productivity growth. Although these wholesalers are information technology-intensive, they face shrinking capacity utilization as larger retailers bypass the traditional channel. Wal-Mart's leading share and the growth of large supermarkets are triggering an intense shakeout among the remaining smaller stores that used to purchase through wholesale distribution. Real (inflation-adjusted) revenues of grocery wholesalers have been essentially flat since 2001.

    Nevertheless, the factors driving productivity growth in the top industries are likely to continue. These productivity gains will probably spread to other sectors as distributors continue making investments in information technology.

    Figure 2: Contribution To Total Productivity Growth In Wholesale, 2001-2005

    Subsector (by major product type): Computer hardware and software
    Contribution: 1.61%
    % of total growth: 27.8%

    Motor vehicles and motor vehicle parts
    Contribution: 0.84%
    % of total growth: 14.5%

    Electrical products and electronics
    Contribution: 0.78%
    % of total growth: 13.6%

    Pharmaceuticals:
    Contribution: 0.74%
    % of total growth: 12.8%

    Industrial products:
    Contribution: 0.48%
    % of total growth: 8.3%

    Commercial equipment and supplies
    Contribution: 0.42%
    % of total growth: 7.3%

    Office products and paper
    Contribution: 0.21%
    % of total growth: 3.6%

    Apparel and piece goods
    Contribution: 0.16%
    % of total growth: 2.8%

    Other consumer products
    Contribution: 0.15%
    % of total growth: 2.6%

    Miscellaneous durable goods
    Contribution: 0.11%
    % of total growth: 2.0%

    Metals
    Contribution: 0.10%
    % of total growth: 1.8%

    Furniture and home furnishings
    Contribution: 0.09%
    % of total growth: 1.6%

    Building materials
    Contribution: 0.08%
    % of total growth: 1.4%

    Oil and gas
    Contribution: 0.03%
    % of total growth: 0.5%

    Agricultural products
    Contribution: 0.01%
    % of total growth: 0.2%

    Chemicals and plastics
    Contribution: 0.00%
    % of total growth: 0.0%

    Hardware, plumbing and heating equipment and supplies
    Contribution: -0.01%
    % of total growth: -0.1%

    Beer, wine and liquor
    Contribution: -0.01%
    % of total growth: -0.2%

    Grocery and foodservice
    Contribution: -0.03%
    % of total growth: -0.5%

    Average Annual Growth in Wholesale Trade, 2001-2005
    Contribution: 5.8%
    % of total growth: 100.0%

    How could hardware, plumbing and heating equipment and supplies have a minus 0.1% growth between 2001 and 2005?

    SUPPLY HOUSE TIMES asked the author: Why is our plumbing-heating sector one of the few distribution industries running counter to the trend with negative productivity growth?

    Here is Adam Fein's response: The negative contribution comes from the growth accounting methodology. Actual productivity growth in hardware/plumbing/HVAC was 1.3% from 2001 to 2005. It was one of only three sub-sectors in which hours worked (input) increased while output grew during 2001-2005. In the other 16 sectors, the number of hours declined.

    Since productivity = output/hours, the change in productivity = the change in output minus the change in hours. A sub-sector's contribution to overall growth equals its contribution to the change in overall output minus its contribution to total change in hours. Inflation-adjusted output growth in H/P/H was not large enough to counteract the positive growth in hours.

    Links

    • Pembroke Consulting, productivity imperative
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    Adam J. Fein, Ph. D. is the founder and president of Pembroke Consulting, a firm that provides business and marketing strategy advice to executives operating in channel-intensive industries. He can be reached at 215-523-5700 or on the Web at www.PembrokeConsulting.com. This article is adapted from the new "OUTLOOK 2006: An Executive's Companion to Facing the Forces of Change," which is available for purchase at www.nawpubs.org.

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